3-D Printed T-Rex

I have a 3D printer in my lab that is very useful for printing out specialized components to test a variety of setups and configurations. I have been making use of it recently while trying to test out different configurations for a new experimental setup. As I finished off the design of my components this morning, I learned that I would have additional time with the 3D printer after testing my new experimental setup.

I decided to make a dinosaur.

I spent probably too long in the afternoon designing a dinosaur using FreeCad in four components. It is always important to have the components fit with each other and understand how the printer may often overwrite holes. I generally leave at least a few tenths of a millimeter between pieces that need to fit together. I built two legs, a torso/neck/tail/arms, and a head component so that nothing would be too warped. For additive printing, one needs to be aware of the effects of gravity on still malleable plastic.

Four parts of my eventual T-Rex

I had to sand and file the pieces so that they would fit together. The most challenging piece was the head, as the cylinder was built off of the ground. I was pleased with some of the warping that happened to the small arms to make them a little smaller and more awkward.

I was quite pleased with how everything printed, so I decided to paint everything when I got home. In the morning, I may add some eyes, teeth, and shading before keeping it as a mascot. Hopefully the acrylics are appropriate paints for this dinosaur.

(Almost) Final T-Rex out of 3-D printing and acrylic